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How do I use Auto-Block for panel estimation?

Learn how to automatically generate rectangular panel layout blocks across roof shapes for sheet cutting lists.

Auto-Block creates rectangular panel layout areas across your roof shape to generate accurate sheet/panel cutting lists. These blocks represent how panels will be positioned during installation and help calculate material requirements.
​

Menu path

Icon menu:

Auto-Block

or

Auto-Block2


​Pull-down menu: Cover > Estimate Panels > Auto-Blocking > Auto Block (1 or 2)


🧾 What it does

Auto-Block constructs rectangular blocks across a roof shape using the roof geometry to automatically generate the sheet/panel cutting list. There are two blocking methods available, each using different algorithms that produce varying results depending on your roof shape and market requirements.

The algorithms assume the same pitch on all planes to auto-block. If the roof has different pitched areas, you will get the warning message:

Go to Modify-Block to manually layout the required blocked areas.


πŸ”§ How to use it

  1. Choose your blocking method:

    • Auto-Block 1: Cover > Estimate Panels > Auto-Blocking > Auto Block 1

    • Auto-Block 2: Cover > Estimate Panels > Auto-Blocking > Auto Block 2

  2. Select your optimisation preference in the dialog box

  3. Click [OK] to generate the blocks

πŸ›  Understanding the two methods

Method

Algorithm

Best for

Auto-Block 1

Divides roof into triangles based around hip ends, then combines triangles into rectangles

General roofing projects, standard profiles

Auto-Block 2

Breaks entire roof area into rectangular areas directly

Simplified block sequences, experienced estimators who understand installer impact


⚠️ Important warnings

Existing blocks will be deleted: If there are blocks already on the roof, they are automatically deleted when you run Auto-Block.

Profile compatibility: This method only works with certain profiles that may be split and flipped. It is not practical for profiles such as standing seam.

Auto-Block 2 expertise required: Only use Auto-Block 2 if you understand the process and how the result will be employed by your installers.


🧾 Block annotations and display

After blocks are generated, they are automatically annotated with:

  • Number of sheets required

  • Sheet length measurements

  • Roof pitch information

  • Hatching pattern for identification

  • Coverage direction (shown by highlighted side with fatter orange line, and indicated by the hatching pattern representing the sheets)

    Annotation:

  • The annotation of the block areas created are controlled by settings in Panel Allowances described separately.

    Before:

Auto-Block 1
​ After:

Auto-Block 2
​ After:


πŸ’‘ Tips for best results

Experiment with both methods: Each method produces different results depending on roof shape. Test both to see which works better for your specific jobs and market requirements. It is wise to discuss the options with your installation team.

Use Modify Block tools: The blocking tools give the right result for most jobs, but you should expect to intervene on some projects. Use the Modify Block options to adjust results to your satisfaction.

Manual blocking option: For complex jobs, you may decide to manually draw blocks across the entire roof. The tools support this approach when automatic methods don't meet your needs.

πŸ›  Results comparison

The cutting list results between Auto-Block 1 and Auto-Block 2 can be dramatically different on some jobs, and almost identical on others. This variation reflects different estimation methods used across various markets.

Auto-Block 2 often creates much simplified block sequences and in many cases further reduces waste and the number of panel/sheet lengths required.


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